Manufacturing Risk Assessment Template


The Manufacturing Risk Assessment Template is designed to support professionals in the manufacturing sector in identifying and managing a wide range of operational risks.

This template guides users through a comprehensive evaluation of potential hazards associated with manufacturing processes, equipment, and environment, ensuring the safety and efficiency of operations and compliance with industry regulations.

Manufacturing Risk Assessment Template

Date of Assessment: __________________
Assessment Conducted By: __________________
Location/Area of Task: __________________
Review Date: __________________

Process Description

Description of Manufacturing Process: _________________________________
Type of Machinery and Equipment Used: _________________________________
Materials and Chemicals Handled: _________________________________

Hazard Identification

Types of Hazards (e.g., mechanical, electrical, chemical): _________________________________
Source of Hazards: _________________________________
Potential Health and Safety Impacts: _________________________________

Risk Analysis

Persons at Risk (e.g., machine operators, maintenance staff): _________________________________
Probability of Hazard Occurrence: _________________________________
Severity of Potential Impact: _________________________________
Overall Risk Level (e.g., low/medium/high): _________________________________

Control Measures

Existing Safety Measures (e.g., guards, ventilation systems): _________________________________
Additional Control Measures Required: _________________________________
Action Plan for Implementation: _________________________________
Person Responsible for Implementation: _________________________________

Training and Supervision

Training Requirements for Staff: _________________________________
Supervision Arrangements: _________________________________

Equipment and Maintenance

Maintenance and Inspection Schedule for Machinery: _________________________________
Condition and Suitability of Equipment: _________________________________

Emergency Procedures

Emergency Response Procedures: _________________________________
First Aid and Firefighting Equipment Availability: _________________________________

Environmental Considerations

Environmental Impact of Manufacturing Process: _________________________________
Waste Management and Pollution Control: _________________________________

Monitoring and Review

Monitoring Procedures for Control Measures: _________________________________
Scheduled Review Date: _________________________________

Additional Comments


Assessor’s Signature: __________________ Date: __________________
Approval Signature (if applicable): __________________ Date: __________________


Employing the Manufacturing Risk Assessment Template is crucial for safeguarding the manufacturing environment.

It helps in thoroughly assessing potential risks and implementing effective controls, thereby ensuring the safety of personnel and the smooth operation of manufacturing processes.

Regular and diligent application of this assessment is key to proactively managing risks and upholding high safety standards in the manufacturing industry.

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